Intellinova Compact Ex

Intellinova Compact Ex is a high-performance online condition monitoring system for safe remote monitoring of measuring points in hazardous areas.


Condition monitoring in Zones 0/20, 1/21, 2/22

Intended for mounting in Ex gas Zone 2 or Ex dust Zone 22, the Intellinova Compact Ex system is complete with power supply, cable glands, and sensor inputs with Ex interfaces for transducers located in Ex gas Zones 0, 1 or 2 or Ex dust Zones 20, 21 or 22. Industries such as oil and gas, offshore, petrochemical, and sugar plants are a few examples where Intellinova Compact Ex is the ideal condition monitoring solution. Pumps, fans, gearboxes, and winches are typical applications.

Maximum flexibility with vibration analysis and SPM HD

Intellinova Compact Ex offers the strongest combination of measuring techniques available. Vibration measurement (DC - 40 kHz) with HD Order Tracking and sophisticated analysis and the SPM HD technique for condition monitoring of rolling element bearings in the 0.1 - 20 000 RPM range provides maximum flexibility for the detection of machine problems.

SAFE AND SOUND

Flammable gases and combustible dust are found in a wide variety of contexts. Intellinova Compact Ex is ATEX and IECEx certified for safe installation and use in areas with risk of gas or dust explosion.

INTELLIGENT MEASUREMENT

A fixed channel configuration for shock pulse and vibration measurement and a wide range of options enables you to set up the system to measure only the right things, at the right time.

CUTTING-EDGE TECHNOLOGY

Utilizing the patented HD technologies, Intellinova Compact provides outstanding performance and exceptional flexibility for monitoring vibration, bearing condition, and lubrication.

ARE YOU LOOKING FOR THE STANDARD VERSION?

Intellinova Compact is a high-performance system, well suited for remote monitoring or industrial environments with spread-out groups of measuring points.

Want to know more about Intellinova Compact Ex?

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Features

Measuring methods

Intellinova Compact Ex offers the strongest combination of measuring techniques available: 

  • SPM HD, shock pulse technology for measurement in the 0.1 - 20 000 RPM range with supreme signal-to-noise performance and very high resolution
  • HD ENV, high definition vibration enveloping technology for detection of early-stage gear and bearing faults, providing crystal clear spectrums and time signals
  • SPM LR/HR HD, shock pulse measurement method
  • EVAM, advanced vibration measurement (DC - 40 kHz) and analysis 
  • Broadband vibration measurement according to ISO 2372 or ISO 10816
  • FFT with symptom evaluation
  • User-defined measurements via analog inputs or OPC, e.g., pressure, flow, load, etc.

Technical overview

The system is available in four versions, each with a fixed channel configuration for both shock pulse and vibration measurement. All versions come with multiple rpm and analog inputs as well as status outputs. Using the IntelliLogic functions, these hardware features can be taken full advantage of.

Intended for mounting in Ex gas Zone 2 or Ex dust Zone 22, the system is complete with power supply, cable glands, and sensor inputs with Ex interfaces for transducers located in Ex gas Zones 0, 1 or 2 or Ex dust Zones 20, 21 or 22.

ATEX, IECEx marking

II 3 (1) G Ex nR [ia Ga] IIC T4 Gc
II 3 (1) D Ex tc [ia Da] IIIC IP66,T85°C Dc
Ta -20 to +60°C

The Intellinova Compact Ex versions (INS06, INS12, INS18, INS08V) in the table below can be prepared for wireless communication (needs to be specified when the system is ordered).
Wireless option: WiFi Ethernet unit incl. antenna and 5m cable

 

Intellinova Compact Ex versions
Characteristics INS06 Ex INS12 Ex INS18 Ex INS08V Ex
Stainless steel enclosure, dimensions 380x380x210 mm
(15x15x8.3 in)
380x600x210 mm
(15x23.6x8.3in)
380x600x210 mm
(15x23.6x8.3in)
380x380x210 mm
(15x15x8.3 in)
Measuring channels, shock pulse 4 8 12 -**
Measuring channels, vibration 2* 4* 6* 8*
Analog inputs 3 3 3 3
Digital inputs (rpm) 2 3 3 3
Digital outputs 3 3 3 3

 

*) Both vibration and shock pulse measurements can be performed using DuoTech Ex accelerometers.
**) The unit does not have any separate shock pulse channels, but see *)

 

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