Airius wireless vibration sensor

The Airius® wireless vibration sensor is ideal for remote condition monitoring of standard production equipment.

Providing warning of vibration-related problems as well as gear and bearing faults, Airius is ideal for remote condition monitoring of standard production equipment such as pumps and fans. Remote or inaccessible machines and equipment placed in hostile or risky environments are other suitable targets.

Vibration data is transmitted through well-established Wi-Fi technology or over cellular networks using secure LTE-M radio technology. 

With a compact and robust design, rated IP69, Airius provides years of trouble-free use and stable monitoring. The battery-powered version uses a field-replaceable lithium-thionyl battery that lasts for four years at four measurements per day for the Wi-Fi version and two measurements per day for the LTE-M version. The wireless vibration sensor is also offered in a version with an external power supply.

Best-in-class overall value

The Airius wireless vibration sensors are a reliable and high-quality remote monitoring solution with a very competitive lifecycle cost. 

Without incurring high costs for cabling or gateways and with the possibility to replace batteries on-site, Airius offers optimal vibration monitoring efficiency with low environmental impact. Easy installation and configuration procedures make for hassle-free deployment and quick return on investment.

 

Trouble-free use

TROUBLE-FREE USE

The careful design and optimal choice of battery technology ensure years of trouble-free use and stable monitoring. In idle state, sensor power consumption is extremely low.

SECURE BY DESIGN

Airius is an industrial-grade solution with secure IoT connectivity. Whether opting for local or cloud-based data storage, Airius users are always in control of their data.

EXCEPTIONAL VALUE

With its robust design and the possibility to replace batteries on-site – rather than replacing the sensor itself – Airius will deliver performance and sustainability for many years.

Airius II Wi-Fi

– straightforward installation and effortless setup 

Using the well-established and stable Wi-Fi data transfer technology, Airius works well within existing IT environments. Besides Wi-Fi routers, the Airius wireless vibration sensors do not require any supplementary equipment. With the shortest response times in the segment, installation and commissioning are straightforward and fast.

The SPM Connect app, downloadable for mobile devices, is used to configure the necessary communication parameters. A cloud-based web app provides easy access to measurement data on mobile phones, tablets, and laptops through a user-friendly graphical interface.

 

Airius II LTE-M

– reliable, secure, and future-proof IoT solution

Airius wireless vibration sensor with data transmission via the mobile network is an ideal monitoring solution for equipment not covered by the plant's local area network or Wi-Fi, such as rooftop fans, pumps, and motors in water treatment facilities, pumping stations, or hydropower sites.

The cellular connectivity standard LTE-M, developed specifically for IoT, offers superior coverage and penetration as well as solid, built-in security in existing mobile networks. Needing no extra hardware other than the sensor itself, getting started with the Airius II LTE-M is easy and fast.

NEED AN EX VERSION?

For vibration monitoring of industrial machines in areas with potentially explosive atmosphere, an Ex version of Airius is available.
Airius wireless vibration sensor, the battery-powered version, installed on a machine

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Minor investment – major impact

Much more efficient than manual inspections, an Airius remote monitoring solution is a cost-effective tool to help facility managers and maintenance supervisors make confident decisions on maintenance and repairs, reduce the risk of failures, and cut operating costs.

Utilizing well-established measurement, communication, and visualization technologies, this robust solution is – among many other industrial environments – ideal for:

  • facilities management
  • pumping stations
  • solar farms
  • water treatment
  • warehouses

  Airius wireless solution flyer

Wireless vibration sensor – Features

Airius is a MEMS-type sensor with digital output, measuring triaxial vibration and temperature. The sensor comes in two versions; one measuring in the 10-1000 Hz frequency range, the other between 2-5000 Hz with envelope measurement capabilities. Airius supports several different vibration measuring assignments per sensor, with a user-defined number of time-based daily measurements. The signal processing algorithms and calculation routines used are the same as in the high-end Intellinova® online system and the sophisticated portable Leonova® Diamond and Leonova® Emerald instruments.

Hand holding the Airius wireless vibration sensor
Airius wireless vibration sensor data displayed in the browser-based application Condmaster.net

The Airius wireless vibration sensors are part of the SPM ecosystem of condition-monitoring products sharing the same software and database environment, making it easy to level up the scope of condition-based maintenance.

Offering basic analysis functionality, the browser-based application Condmaster®.NET presents an intuitive and easily accessible overview of color evaluation and alert levels. The analysis and diagnostic software Condmaster® Ruby provides powerful analysis tools and graphical functions with great flexibility for more advanced needs.

Technical overview

  • Weight: approx. 300 g
  • Readings: RMS, peak, peak-to-peak, crest, kurt, skew, temperature
  • Measurement range, temperature: −20° to +85 °C (−4° to +185 °F)
  • Spectrum lines: 400, 800, 1600, 3200 lines
  • Condition evaluation: ISO10816 Part 2,3,4 > 600 rpm
  • Protection class: IP69
  • Support for:
    • WPA2 Enterprise Encryption
    • Conditions
    • RPM via global values
    • Filtering of results
    • Symptoms
Airius II Wi-Fi with battery power
  • AIR11-01: Airius II Wi-Fi sensor, 10-1000 Hz
  • AIR11-10: Airius II Wi-Fi sensor, 2-5000 Hz
  • Power supply: non-rechargeable 3.0 VDC Lithium

Airius II Wi-Fi with external power
  • AIR12-01: Airius II Wi-Fi sensor, 10-1000 Hz
  • AIR12-10: Airius II Wi-Fi sensor, 2-5000 Hz
  • Power supply: 24 V DC (23 to 25 V)
  • Power connector: 4-pin M12 male connector

Airius II LTE-M with battery power
  • AIR14-01: Airius II LTE-M sensor, 10-1000 Hz
  • AIR14-10: Airius II LTE-M sensor, 2-5000 Hz
  • Power supply: non-rechargeable 3.0 VDC Lithium

Airius II LTE-M with external power
  • AIR15-01: Airius II LTE-M sensor, 10-1000 Hz
  • AIR15-10: Airius II LTE-M sensor, 2-5000 Hz
  • Power supply: 24 V DC ±10 %, 400 mA
  • Power connector: 4-pin M12 male connector

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